Changing the handlebars on your Harley-Davidson is one of the easiest upgrades you can do to improve both the comfort and performance of your motorcycle. If you have been riding your Harley for a while, you might notice that your stock handlebars no longer offer the comfort or control you need. Whether you want to upgrade your bike's aesthetics or fine-tune your ride, learning how to change handlebars on a Harley will allow you to customize your motorcycle to suit your preferences perfectly.

Handlebars come in different shapes, sizes, and materials, and the process of swapping them out is fairly simple with the right tools and preparation. The following guide will walk you through the entire process, from removing your old handlebars to installing the new ones. You will be ready to hit the road with a fresh set of handlebars in no time.

Why Change Your Harley-Davidson Handlebars?

The handlebars on your Harley-Davidson play a vital role in how the bike feels and handles. A new set of handlebars can completely change your riding experience. There are various reasons why you might choose to replace your handlebars:

• Comfort: As riders spend more time on their bikes, comfort becomes a priority. A handlebar change can make a world of difference, especially during long rides. The right height and sweep can keep your arms, back, and wrists in a better, more natural position.
• Aesthetics: Harley-Davidson motorcycles are known for their personalized look. Custom handlebars can enhance your bike's appearance, giving it a unique flair that suits your style.
• Performance: Some handlebars improve your control over the bike, especially when riding aggressively or in tight situations. Different bar styles, such as drag bars or ape hangers, offer better maneuverability depending on your needs.

Preparing for the Handlebar Change

Before starting the handlebar change process, you must prepare your Harley. It is essential to make sure you have the correct tools and a secure workspace. Here are some things to keep in mind:

• Tools: You will need a few basic tools to remove the handlebars. These include a wrench set, a screwdriver, a torque wrench, and Allen keys. Make sure you have a secure area to work in and enough space to remove and replace the handlebars.
• Protect Your Bike: Use a cover or mechanical mat to protect the fuel tank, fairing, and other parts of your bike. Dropping tools or parts during the process could damage your motorcycle.
• Handlebar Size: When choosing new handlebars, it is vital to make sure that they match your Harley model. The size and style of handlebars you pick can affect comfort, control, and safety. Refer to a Harley handlebar size chart to ensure compatibility.

Removing the Old Handlebars

Once you are ready to replace the handlebars, follow these steps to safely remove the old set:

• Remove Grips and Controls: Start by carefully removing the grips, bar ends, mirrors, and all controls from the handlebars. Take note of how things are connected, as you will need to reinstall them on the new bars. Disconnect any cables, such as the throttle and clutch cables, and electrical connections.
• Loosen the Handlebar Mounting Bolts: Once the grips and controls are removed, use your tools to loosen and remove the bolts that hold the handlebars in place. Keep a firm grip on the bars, as they may fall when the mounting bolts are removed.
• Remove the Handlebars: After the mounting bolts are removed, carefully lift the handlebars off the bike. Be gentle with the wiring and cables to prevent damage. If the handlebars are internally wired, you may need to pull the cables out carefully.

Installing the New Handlebars

Now that you have removed the old handlebars, it is time to install the new ones. Here are the steps to follow:

• Position the New Handlebars: Position your new handlebars on the bike, ensuring that they are centered and aligned. Use the markings or the knurling on the bars to help with centering. If your handlebars require internal wiring, run the wiring through before attaching the bars.
• Attach the Handlebars to the Stem: Place the handlebars into the stem and ensure they are appropriately aligned with the bike. Use your Allen keys or wrenches to tighten the mounting bolts. Be sure to follow the manufacturer’s recommended torque settings to avoid over-tightening.
• Reconnect Cables and Controls: Reattach the throttle cables, clutch cables, and any electrical connections to the new handlebars. Ensure all cables are connected correctly and that there is enough slack for smooth movement. It is important to check that the cables are not pinched or stretched.
• Reinstall Grips and Mirrors: After reconnecting the cables and controls, reinstall the grips, bar ends, and mirrors onto the handlebars. Tighten everything securely, but do not overtighten, as this could damage the components.

Adjusting Handlebar Position

Once the handlebars are installed, it is time to fine-tune the position. You want to make sure that the handlebars are set in a position that is comfortable for you. Here is how to adjust the position:

• Test the Position: Sit on your bike and simulate a ride to test the handlebar height and reach. You should feel comfortable with your arms at a natural angle. If necessary, slightly adjust the position of the handlebars by loosening the mounting bolts and moving them forward or backward.
• Adjust the Lever Height: The position of your brake and clutch levers is also important. Adjust them so that they align with your fingers and are easy to reach. The goal is to prevent any strain on your hands and wrists while riding.
• Check for Cable Clearance: Turn the handlebars from side to side to make sure the cables have enough slack and do not bind. This is critical for smooth steering. Make sure the throttle cables, clutch, and brake lines have plenty of room to move freely.

Final Checks and Testing

Before you start riding, it is essential to double-check the installation. Here are the final checks to make sure everything is in order:

• Test Steering Movement: Move the handlebars fully to the left and right. Ensure that there is no binding of cables or wiring during the turn. The handlebars should move smoothly without obstruction.
• Check Tightness: Double-check that all bolts and nuts are correctly tightened. If anything is loose, it can lead to dangerous riding conditions.
• Test Ride: Take your Harley for a short test ride in a safe area to make sure the handlebars feel right. Pay attention to any changes in handling or comfort, and make adjustments if necessary.

Ready to Upgrade Your Harley’s Handlebars? Visit Mototeks for Quality Parts

At Mototeks, we specialize in high-quality handlebars that not only enhance your bike’s appearance but also improve its performance. We offer a wide selection of handlebars suitable for various Harley-Davidson models.

If you are looking for an upgrade, we are here to help you find the right fit. From alloy wheels to custom handlebars, we offer parts that meet your needs.